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Campaign Planning

Hot Melt Speed ​​Balancing During the Campaign Period: 4-Stage Plan for Izmir and Ankara

A quick guide that allows you to establish a sustainable control plan without reducing quality in Izmir and Ankara operations against the speed pressure during the campaign period.

Preparer Koçak Endüstri Teknik Danışmanlık Ekibi Update 26.07.2026 Reading Approximately 4 min.
60 saniyede hızlı teknik yanıt

Hot Melt Speed ​​Balancing During the Campaign Period: 4-Stage Plan for Izmir and Ankara

If the speed will be increased during the campaign period, the 30-minute speed plan, consumption threshold and waiting interval should be planned simultaneously; When these three are managed together, interventions do not fall apart.

During busy order periods, line speed should not be increased based solely on production quantity. Speed ​​increase in all facilities, including packaging businesses in Izmir and Ankara; The open time of the adhesive should be done gradually by monitoring the compression time, glue amount and adhesion test together.

Focus on initial target

  • Target quality:What tolerance will you never exceed?
  • Target speed:How many steps will the increase occur?
  • Contact:Who has the authority to intervene?

4-stage balancing

The reference product and normal operating speed are recorded before the start of the campaign. Then the same quality checks are repeated at each speed level:

  1. Stage 1: The current quality line is maintained, short deviations are noted.
  2. Phase 2: First speed increase is tried in 15 minutes.
  3. Stage 3: If consumption and visual measurement deviate, the speed is frozen.
  4. Stage 4: At the closing, the next day plan is updated with the result note.

When to reduce speed?

  • If the adhesion test does not meet the target.
  • If the glue line cuts, overflows or deviates from the correct position.
  • If the sealing quality does not improve even though the consumption increases.

Decision hierarchy with product pages

Search focused short answers

  • What to do before the campaign starts? The target quality and speed limit are clarified, the team role is distributed.
  • The 3 most important metrics during the campaign? Consumption, line stability, open waiting.
  • Why is the speed reduced? If the consumption increase comes with a visual error.
  • What does the night shift focus on? Intercity comparison note and next morning expansion.
Frequently asked questions

Hot Melt Speed ​​Balancing During the Campaign Period: 4-Stage Plan for Izmir and Ankara hakkında merak edilenler

How much speed can be increased at the beginning of the campaign?

The increase should only be made within the pre-determined speed plan and approved after checking every 15 minutes.

What is the different risk in Izmir?

In busy production runs, line distortion can visually propagate more quickly; therefore consumption and visual reading are monitored simultaneously.

Which metric is delayed in Ankara?

After shift changes, the consumption trend sometimes becomes clear within 20–30 minutes.

Can quality be maintained without reducing speed?

It is preserved in some cases, but when a triple signal occurs, reducing the speed provides quality assurance.

What note remains at the closing?

The product name, time, speed decision and suggestion for the next shift are left as a permanent note.

What do product pages do?

It allows looking at the temperature and application ranges of the relevant product for quick technical comparison during the campaign period.

Technical resources and verification

The content has been prepared in Turkish with the technical experience of Koçak Endüstri, based on the following manufacturer resources.

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